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Carbon fiber composites 

Exploring the dynamic world of carbon fiber involves delving into advanced manufacturing techniques, high-performance applications, and versatile carbon fiber composites. From carbon fiber sheets to reinforced polymers, the technology behind carbon fiber continues to revolutionize industries, offering innovative products and showcasing its exceptional properties.

50%

Sports and RC

30%

Marine and Boat

20%

Others

Applications


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Carbon fiber

Technical data

Density: Lightweight at about 1.6 g/cm³.
Tensile Strength: Varies by grade, e.g., standard modulus around 300 ksi.
Modulus of Elasticity: Stiffness ranges from 15-50 Msi.
Thermal Conductivity: Low, around 1-10 W/m·K.
Electrical Conductivity: Conductive due to graphite structure.
Fatigue Resistance: Generally good, influenced by conditions.
Corrosion Resistance: Inherently corrosion-resistant.

We do not just provide parts, We provide answer and solution

  CNC milling of carbon fiber components

Carbon fiber CNC milling involves using CNC machines to precisely shape carbon fiber materials. Steps include design, material selection, machine setup, tool selection, generating tool paths, milling, cooling, finishing, and inspection. Skilled operators ensure accurate results and leverage carbon fiber's strength and lightweight properties.
Forming process carbon fiber components
Vacuum infusion is a process for making strong, lightweight carbon fiber parts. Dry carbon fiber fabric is laid in a mold, and a vacuum bag is sealed over it. Resin is introduced under vacuum, saturating the fabric evenly. After curing, a uniform and lightweight composite part is created. This method is used in industries like aerospace and automotive for its consistent results and ability to produce complex shapes.

Our materials

Available materials

Standard Modulus (SM or T300): Balance of strength and stiffness. Intermediate Modulus (IM or T700): Higher strength and stiffness, aerospace. High Modulus (HM or T800): Exceptional stiffness, sports equipment.
Ultra High Modulus (UHM or T1000): Extreme stiffness, specialized uses. Pitch-Based: Heat resistance, industrial applications. Pan-Based: Common, balanced cost and performance.
Spread Tow: Enhanced mechanical properties, high performance. Unidirectional: High strength along one axis.
Woven Fabric: Various weaves, strength levels.
Hybrid: Mixed with materials like Kevlar or fiberglass for specific traits.

Briefly explained

How does vacuum forming and CNC milling carbon fiber work?

Vacuum Forming Carbon Fiber:

Carbon fiber fabric is laid on a mold.
Heat makes resin tacky.
Vacuum removes air, forming carbon fiber to mold.
Curing solidifies shape.

CNC Milling Carbon Fiber:

Digital model created.
Carbon fiber sheet secured.
CNC machine cuts based on programmed paths.
Specialized tools handle abrasive carbon fiber.
Finishing for desired surface.

Both methods create precise carbon fiber components for diverse applications.



Surface treatment

We get the best out of your Carbon fiber components

Wax treatment involves applying wax to the surface of carbon fiber to achieve various benefits:

Protection: Wax forms a protective barrier against moisture, UV rays, and environmental factors, extending the material's lifespan.
Enhanced Appearance: Waxing imparts a glossy finish, enhancing the aesthetics of carbon fiber components.
Smooth Surface: Waxing can create a smoother texture, reducing drag and improving aerodynamics.
Water Repellency: Wax makes surfaces hydrophobic, causing water to bead and slide off, valuable in applications requiring water resistance.
Easy Cleaning: A waxed surface is easier to clean, as dirt and debris are less likely to adhere.
UV Resistance: Certain waxes contain UV inhibitors, shielding against fading and deterioration due to sunlight.

To ensure effective wax treatment, select a wax compatible with carbon fiber and follow proper application guidelines. The choice of wax and technique may vary based on the intended use of the carbon fiber part.

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Other manufacturing processes

Sourcing easier than ever

Perfect components in 3 steps

1

Get a quote 

Send manufacturing drawing and specify order. You will receive your quote within 48 hours.

2

Quality control

We find the right manufacturer, monitor production and take care of quality control

3

Receive components

You receive your quality-tested components including a detailed test certificate.

DMS serves start-ups to large corporates with flexible solutions plus free samples charge before mass production  

From Start-up to large Corporates

 

Many are convinced by the straightforward, cost-effective, and speedy sourcing of CNC precision components made by DMS



The dedication to precision and efficiency in Taiwanese manufacturing sets a remarkable example for others in the industry

R & D Engineer

Automotive OEM Gremany



With DMS's streamlined operations and impeccable attention to detail, we can now focus more on our core competencies and drive further innovation in our products

Head of procurement

Euro robot Manufacturer Germany


We greatly appreciate the exceptional service provided by DMS, which has significantly contributed to the success of our research projects and enabled us to achieve breakthroughs in record time

Founder of free wheel

Freewheel Corporation USA

 

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